Vacuum Thermoforming

Vacuum thermoforming is the process of heating a plastic sheet and bending it on a mold. With cooling, the piece permanently retains the set shape.

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Our experience:

We offer complete design and production of automotive and machine parts, advertising products, and others. We have extensive experience in combining high-quality printing with thermoformed elements. We also produce molds and finish the workpiece with a cut along a 5D contour with extreme precision.

thermoformed gaming machine back for casino industry

Vacuum Thermoforming

  • Vacuum thermoforming of parts of different types of transparent and colored plastics. The dimensions and materials are shown below in 'technical specifications.

printed, thermoformed part for the casino industry

Vacuum thermoforming + Printing

  • The inks we use do not lose their brightness and density when heated and bent. The printed detail also allows additional backlight.

7-axis robot cuts holes in printed thermoformed workpiece

Vacuum Thermoforming + 5D Contour Cutting

  • We use high-quality robots to cut holes in bent details. The cut is on a 5D contour and is distinguished by exceptional precision.

design of 3D model of workpiece before thermoforming

Design of a 3D Model

  • Our specialists are experienced in the design of 3D models and visualizations of complex details.

Project of 3D model of thermoforming mould

Design of a 3D Mold Model

  • In addition to the design of the workpiece, we create a 3D version of the corresponding mold.

mould for thermoforming

Mold Production

  • We make all the necessary molds, that can also be used repeatedly for repetitive orders.

Technical specifications:

Moulded area: 1460 x 960mm / 57.5 x 37.8"
Sheet size: 1500 x 1000mm / 59 x 39.4"
Maximum bend depth: 600mm / 23.5"
Maximum material thickness: 6mm / 0.25"

Most commonly molded materials:

ABS
PETG
HDPE
HIPS/PETG

Tattoo design of a fierce warrior's face with a helmet, mustache, and beard, featuring bold black outlines and blue, orange, and white colors, displayed on an orange cover for a prosthetic leg.
Pet food display stand featuring various brands like Gourmet, Felix, and Friskies, with a photo of a cat on the front.
A black and white empty car dashboard instrument panel with space for gauges, set on a plain gray background.
A person wearing black and white athletic shoes and dark shorts, with their leg in a black and brown protective covering or brace, sitting on a speckled gray floor with a black bag nearby.
Close-up of a decorative white wall panel with geometric 3D patterns, partially covered by a wooden counter with screws and nails on top, and a plastic water bottle on the wooden floor.
Two white neon LED frames resting on a black leather surface
Two beige rectangular blocks with oval-shaped holes and small holes in the corners, placed on a beige surface.
Prize jackpot display at a casino with glowing neon signs, showing jackpot amounts of over 1 million, and images of a woman in a fantasy-themed illustration.
Illuminated vertical sign displaying various baked goods including a croissant, cookies, and different pastries, with a logo that reads 'Pobeda' at the top and a website URL 'www.pobeda.bg' at the bottom.
Large colorful sign displaying